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Industry
CHAUVIN ARNOUX, the leading European manufacturer of measuring instruments, proposes all its know-how and technical facilities for your subcontracting work.
INDUSTRIAL SUBCONTRACTING
- PLASTIC INJECTION
- TOOLING
- SHEET-METAL CUTTING
- BAR TURNING - MACHINING
- PAINTING / PAD PRINTING
- WINDING
- PRINTED CIRCUIT BOARDS
- ASSEMBLY
- PRINTING
- SHUNTS
An industrial partner serving your project - Our various industrial professions, integrated within the Group, are independent from one another but their complementary enables us to provide complete services, from manufacturing the spare parts through to the end product. This means we can offer:
• One-off subcontracting services in our various professions.
• Complete manufacturing of sub-assemblies or finished products.
The organization of our industrial resources is particularly suitable for small and medium-sized series, in compliance with your requirements in terms of monitoring and quality.
Total control of production quality
PLASTIC INJECTION - SHEET-METAL CUTTING TOOLS...
PLASTIC INJECTION
Production of plastic parts and moulded parts in small and medium-sized series.
Moulding of all materials (PC, PA, ABS, PMMA, PET, POM, etc.)
PRODUCTION EQUIPMENT
Vertical and horizontal injection presses (12 to 360 tonnes).
TOOLING
Design and production of moulds, cutting tools and various templates. Modification and maintenance of all types of tooling .
PRODUCTION EQUIPMENT
CAM, machining centre, wire electrical discharge machining and die-sinking
SHEET-METAL CUTTING
Cutting and deep-drawing in small and medium-sized series.
Production of sheet-metal parts (instrument casings, front panels, etc.) by punching, folding and welding.
PRODUCTION EQUIPMENT
Digital punching machine, NC folder, Tig-Mig welding and spot welding equipment.
BAR TURNING - MACHINING
All mechanical parts for the prototype up to medium-sized series.
Machining of all materials (steels, stainless steel, aluminium, plastics, copper and alloys).
PRODUCTION EQUIPMENT
NC lathes, machining centres, conventional machines.
PAINTING / PAD PRINTING
Liquid paint on all supports (metal and plastic).
Screen printing or pad printing of any markings (logo, text, drawing, etc.) with up to 4 colours in pad printing.
Laser engraving on metals and plastics, depending on compatibility.
WINDING
We can model and manufacture small wound elements needed for operation of your PCB, including current and voltage transformers, self-induction coils, coils, shunts, etc.
Finishing treatments are possible.
PRINTED CIRCUIT BOARDS
Production of single and double-sided printed circuit boards.
Wiring of printed circuit boards, surface-mount devices (SMDs) and insertion-mount components.
Automated optical weld testing and/or functional testing.
RoHS manufacturing
ASSEMBLY
Assembly of sub-assemblies and mechanical or electronic finished products.
PRINTING
Printing of user manuals and other documents (colour or black and white) up to A3 format.
A speciality: shunts
Chauvin Arnoux Group, with it SMBO brand, benefits from acknowledged experience and know-how in the field of measurement shunts up to 4,000 A.
Thanks to its high-performance technological resources (machining centre and numerically controlled machines, bar turning of inserts), S.M.B.O. is constantly improving the manufacturing process and the quality of its products.
Certified ISO 9001 and ISO 14001.
Contact : soustraitance@chauvin-arnoux.com
Maintenance
Because each failure reduces productivity, maintenance teams set up plans for monitoring industrial processes. The aim of these plans is to identify and correct anomalies on installations by means of inspections and measurements before those anomalies reduce or halt production. Chauvin Arnoux measuring instruments are widely used both in regular preventive maintenance programmes and in corrective maintenance operations on installations or the machines connected to them.
Organization of maintenance
By organizing regular preventive maintenance on an industrial process, it is possible to keep equipment or installations in perfect working order over the long term, while reducing the probability of failures.
The preventive maintenance plan thus includes systematic surveillance of the key elements involved in the industrial process.
This surveillance notably includes regular measurement and inspection operations. Analysis of the history of these data may also trigger conditional or predictive maintenance operations. For example, the detection of ageing or deterioration of certain parameters will trigger pre-failure maintenance, thus limiting the corrective maintenance necessary.
Electrical safety of the installation or machine
To guarantee the safety of people and property with regard to electrical installations and the equipment connected to them, reference standards and/or regulations govern the testing of certain parameters on the installation, switchboards or machines.
To avoid interrupting the process, it is important to check the continuity of the protective conductor and the quality of the earth electrode, in order to ensure satisfactory equipotentiality between the installation reference and the machines connected to it. This avoids common-mode voltages, which may cause failures in the various sensitive electronic stages used to control and automate the process being powered.
NF C 15100 training
Find out more
Insulation of the conductors, in relation to one another and to the chassis, is essential in order to limit the leakage currents to earth which could influence the effective tripping thresholds, thus interrupting the process in progress. Lastly, by checking that the rated tripping values of the cut-off devices such as line circuit-breakers, RCDs and/or fuses are maintained, you can ensure that, in normal conditions, no untimely tripping will occur to interrupt the power supply.
In the context of systematic or conditional operations, the earthing is checked with earth testers using the 2P, 3P or 4P methods, or with loop testers, depending on the installation's configuration.
To ensure that the insulant meets the requirements, insulation resistance measurements are performed with insulation testers, also known as megohmmeters, at test voltages ranging from 1,000 V to 10/15 kV. This method is ideal for monitoring insulant ageing during the operation of equipment or an electrical installation so that it can be replaced if necessary.
To test the operation of RCD-type cut-off systems, RCD testers are used.
All these various measurements on an installation can be performed with multi-function installation testers. At the level of the machine and in addition to the tests listed above, a machine tester can be used for dielectric testing (flash testing) to check that the insulant withstands overvoltages. More specifically, an electrical appliance tester can be used to test the electrical safety of all the portable electrical equipment, machines and electrical control switchboards directly.
Multimeter clamps are very simple to use for measuring currents and leakage currents, particularly as their versatility means they can often be used for many other measurements as well.
More specific tests can also be performed, such as monitoring of the metallization and continuity of certain elements using a micro-ohmmeter, or monitoring of the transformer ratios with a ratiometer.
Thermal monitoring
Because they are so quick to set up, no-contact temperature measurement systems have become essential tools for guaranteeing the safety of industrial production conditions. With infrared thermometers or thermographic cameras, it is now possible to detect thermal behaviour anomalies by relative or absolute measurements.
The purpose of the electrical tests is therefore to reveal any overheating on any infrastructure elements with loads, whatever the origins of the overheating (bad connections, overloads, phase unbalance, faulty contacts, undersizing, etc.)
In mechanical maintenance, this investigative method can be used to check for abnormal overheating (wear, bearing faults, insufficient lubrication, etc.).
Thermography training
Harmonic disturbances
The widespread use of electronic power supplies in industrial processes is leading to an increase in harmonic disturbances on the electrical network which directly effects the quality of the energy distributed. In the short or medium term, these disturbances may eventually cause failures in all the electrical equipment connected to the network. Harmonic currents have negative effects on almost all the components of the electrical system by generating new dielectric, thermal and/or mechanical stresses.
Electrical network analysers or harmonic analysers are then essential to quantify all the harmonics present on the network and to find a suitable solution.
Harmonics training
"Harmonics" Case Study
Maintenance of electronic control systems
Maintenance of machines' electronic command and control systems requires measurements on the printed circuit boards where dynamic signals and different electrical references coexist side by side.
Portable oscilloscopes with isolated channels are the ideal tools for such tasks. With their multiple functions, they combine the possibilities of a digital oscilloscope, a multi-channel multimeter, a harmonic and FFT analyser and a logger. In the case of bus analyser oscilloscopes, they can also be used to check the transmission status of the signals exchanged by bus between the systems.
Link to SCOPIX site
Link to Handscope site
"Solenoid valve maintenance" Case Study
The various physical parameters in an industrial process
Certain production or transformation tasks require control of parameters such as the pressure, temperature, flow rate, level, etc. These parameters govern the operation of the processes and are kept at predetermined levels by control and slaving techniques.
Equipped with measurement and simulation functions (for current, voltage and temperature), portable calibrators are used during commissioning and maintenance of these measurement lines. Their uses include 4-20 mA or 0-10 V process loop tests and verification of temperature measurement lines.
In the context of pump maintenance, motor efficiency or compliance verification operations, various techniques may be used to measure the rotation or displacement of objects: stroboscopic method, contact tachometry or optical tachometry.
Education
Electricity, electronics, physics, industrial maintenance and environment: disciplines where measurement is involved at every stage.
See the video on Educational Events in 2013 (in French only)
From middle schools... to higher education
When studying Science and Technology, measurement is essential to observe and understand theoretical phenomena through practice. Measurement of the characteristics of a component or system with our measuring instruments, their behaviour in their environment and their evolution over time plays an important role in both initial and higher education.
From the simplest instruments to use for initial training through to the most complex encountered by students once they start work.
See examples in the magazine "Les Cahiers de l’Instrumentation."
Find out more
In Electronics classes, the students discover techniques which use electrical signals to capture, transmit, process, store and view information thanks to industrial electronic and IT equipment and systems.
In Electrical Engineering classes, the students learn how to operate and maintain electrical systems in the production, transmission and distribution of electrical energy, as well as electrical machines and systems (electromechanical systems, industrial PLCs, control equipment, electronically-controlled systems, etc.).
In this digital age of communication, measuring instruments are evolving due to new technologies. new applications are appearing. For example, we can now connect oscilloscopes to computer networks, record data viewed by the whole class and thus make teachers' jobs simpler.
Initial training & Electronics
One of students' first introductions to electrical quantities, in middle school, involves measuring and then viewing the waveform of a signal.
Multimeters or oscilloscopes with a multimeter function can be used for this first introduction and to identify the fundamental characteristics: amplitude, frequency, etc.
Chauvin Arnoux Metrix multimeters and oscilloscopes
- Analogue oscilloscopes, widely used in schools, can be used to analyse the noise in a signal or the pitch, the best known example of analysis of a signal's purity. .
- Due to their bandwidth and their signal analysis and communication capabilities, benchtop digital oscilloscopese can be used to learn in further detail about more complex concepts. Lastly, the Scopein@box models from Metrix® are instruments which can be integrated seamlessly into a high-level educational environment. They are connected to a computer which allows the teacher and the whole class to view and manipulate the measurements performed.
There are educational versions of these instruments available for initial training.
Specific sensors for measuring current and a wide range of accessories enable these oscilloscopes to handle all requirements and applications, thus ensuring versatility.
The rooms used for practicals are also traditionally equipped with stabilized or adjustable power supplies protected against short-circuits, and function generators, from the most simple (generation of sine, square or triangle waveforms) to the most complex (arbitrary signals), alongside the multimeters and oscilloscopes.
Electrical Engineering classes
In these classes, converters, motors, generators and transformers are all presented. These classes involve numerous measurement operations characterized by the presence of significantly higher voltages and currents. Understanding and implementing electrical safety are major issues.
From voltage detection with a Voltage Absence Tester, to TRMS measurements (AC / DC / AC+DC with multimeters and multimeter clamps), the measuring instruments used in recurrent operations are equipped with simple functions (resistance, continuity, capacitance, etc.) as well as more complex ones (differential and relative measurements, etc.).
Chauvin Arnoux has a wide range of professional instruments for studying power and energy values which are acknowledged for their simplicity of use and are ideal for teaching...
Find out more
Wattmeters and wattmeter clamps, as well as the Qualistar+ single-phase and three-phase power analysers. L'intérêt de celui-ci porte sur la multiplicité des mesures qu'il réalise (4U/4I, harmoniques, transitoires, inrush...) associé à un large choix de capteurs de courant.
To learn how power command-control systems function, you need to view complex electrical signals with different amplitudes and electrical references. Our Handscope and Scopix portable oscilloscopes with isolated channels can be used to perform these operations in total safety. Equipped with high-level trigger and analysis modes, these field oscilloscopes also offer multimeter-recorder and harmonic analysis modes enabling students to do their practical exercises simply and effectively.
To ensure electrical safety on an installation, you need to understand and implement techniques to ensure earthing, insulation and continuity of the protective conductors and active protection systems. Our electrical installation testers give you a single instrument which allows students to understand and perform the measurements associated with these techniques.
Les techniques de Infrared thermography techniques are also taught. Essential tools for industrial maintenance, our thermal cameras enable students to practise what they have learnt and apply these techniques.
Training equipment & simulation cases
Alongside its traditional measuring instruments, Chauvin proposes a set of training equipment allowing you to highlight simple phenomena…
. Decade boxes
. Current shunts
. Cos-phi meters
. Training oscilloscopes
… or to simulate an environment not available in your teaching premises.
. Electrical installation case
. Power and Harmonics case
. Microwave test bench
. Infrared thermography test bench.
The "Cahiers de l’Instrumentation" (in French)
Drawing on its close, privileged relationship with the French National Education system, the Chauvin Arnoux Group accompanies the actors in education by participating each year in a large number of events and by publishing the "Cahiers de l’Instrumentation" magazine.
The Club du Mesurage (Measurement Club) was founded in 2000 with the main aim of pooling requirements to teach measurement and ensuring that measuring instruments matched the changes in the syllabuses of high schools, universities and engineering schools. The club's members are drawn from the General and Regional Inspectors in the French National Education system and managers from the Chauvin Arnoux Group.
This led in the same year to the creation of the Cahiers de l’Instrumentation, an annual publication distributed as a preview on the Chauvin Arnoux stand at the EDUCATEC trade fair in late November. The Cahiers de l’Instrumentation is also mass-distributed to people involved in technical and scientific education. 10,000 copies are sent free of charge at the start of each year and others are handed out in local meetings.
The Cahiers de l’Instrumentation deal with measurement in all its forms: news, practical exercises done at high schools, education dossiers, reports, etc.
Energy efficiency
Energy efficiency: reducing consumption, a major issue! Reducing energy consumption is a crucial goal for companies. Measurement is the only way to achieve it.
At the heart of companies' and all other organizations' strategies, the improvement of energy efficiency helps to reduce costs and shrink their carbon footprint.
This is a crucial goal in the current economic and environmental context.
Find out more
To help organizations to structure their approach to achieving this objective, standards have been developed to define an energy management system. The ISO 50001 standard recommends, for example, a methodology based on "Plan-Do-Check-Act".
In particular, it defines energy planning and measurement verification phases to draw up a precise diagnosis of the initial situation (identification of energy-hungry areas) and check the effectiveness of the action taken to improve energy efficiency.
Whether the approach is covered by the ISO 50001 system or not, energy efficiency improvement necessarily includes a diagnostic phase involving precise analysis of energy consumption (analysis of the consumption profile and detailed breakdown of consumption).
This helps to identify potential ways of reducing consumption in the major areas, which may lead to modification of the industrial processes, modernization of equipment and machines, building improvement works or changes in personal habits.
Once this action has been taken, checks are performed to ensure that the improvements match the forecasts and, if necessary, to implement corrective action.
Finding out what you consume… Analysis
Finding out what you consume is a central part of any energy efficiency initiative.
By placing power and energy loggers or power analysers on the different electrical feeders downstream from the meter, you can assess the relative weight of each line as part of global consumption, simply and without interrupting the installation's operation, and define a load profile for the installation so that you can determine the priorities regarding orientations for improvements.
Find out more
To complete these initial surveys, a comprehensive range of loggers is available to measure and automatically record the trends over time of voltages, currents, temperatures and process signals.
Analysis of these additional measurements provides essential information for thoroughly understanding the consumption profiles and checking the effectiveness of the modifications made to improve overall energy efficiency.
Point measurements of physical quantities such as temperature, air flow, pressure and lighting can also help you to determine potential ways of improving energy efficiency.
Lastly, thermal cameras are essential tools for drawing up an energy survey of a building. Practical and simple to use, they can detect faults and anomalies such as:
- Thermal bridges
- Poor positioning or absence of insulants
- Infiltration,
- Materials damaged by humidity
- Joints around openings which are no longer leakproof
These are all factors which cause excess consumption.
Analysis of the measurements… Diagnosis
Once all the measurements have been performed and noted, a diagnosis (Enerdis link) is drawn up for the implementation of corrective action.
A comparison is made between the theoretical efficiency of an installation and the actual measurements.
Several types of corrective action may be taken: resizing of the transformer, implementation of filtering systems, replacement of faulty equipment, etc;
This analysis enables you to provide the best solution in the right place at the right time.
A few examples
A few examples:
- Measurement of the K factor for resizing of the power transformer
http://www.chauvin-arnoux.com/fiches/pdf/fr/Appli_facteur_K.pdf
- Sizing of the capacitor banks for power factor correction
- Reduce you electricity bill!
http://www.chauvin-arnoux.com/fiches/pdf/fr/fiche_appli_mesure_compensation.pdf
For thermal diagnostics on buildings, comparison between the theoretical energy yield and the energy input which it requires helps to determine the improvement work needed.
Depending on the heating, air-condition and ventilation equipment to be set up permanently (e.g. for data centres), the use of thermography before positioning the equipment can help to define an arrangement optimizing both comfort and energy consumption.
Thermal analysis clearly shows hot and cold areas and the thermal exchanges between equipment items.
Checking effectiveness: Testing
Once the solutions have been implemented, you need to repeat the measurements performed during the audit before correction. Monitoring can then be set up to check that the day-to-day savings achieved persist over time and to avoid the reappearance of drift.
At this stage, it may be decided to define new improvement targets or to take corrective action to achieve or improve on the initial objective.
Measurement is therefore an essential technique on the energy efficiency improvement process.
Measurement of savings
http://pel100.com/fr/le-produit/fonctionnalites/comptage.aspx
Clean energy sources
In the context of sustainable development, the share of clean energy has grown significantly in recent years.
This includes solar energy. The photovoltaic sector (transforming solar energy into electrical energy), rolled out both in homes and on high-capacity production sites (solar farms) is a major focus for us.
To assess the efficiency of these installations and check solar panels, Chauvin Arnoux proposes solar panel testers specially designed for this application.
